EV Battery Traceability & Battery Passport System

It is a system that records the complete build and service history of a battery at cell level. Each cell serial is captured at goods-inward and linked to the module it goes into, the pack that module joins, the BMS paired with it and the end-of-line test results. That record follows the pack through warranty, state-of-health monitoring and recycling, so any failure traces back to a specific cell lot or shift.

Custom-built. We are a solution development and systems integration company rather than a SaaS vendor. The project starts with a requirement study of your pack architecture, station layout and test sequence, and the system is engineered to that specification.

Yes. Fixed-mount and handheld scanners, station interlocks, label printers and applicators are scoped, supplied, installed and integrated. We take responsibility for capture rate at the station, not only the software.

AIS-156 sets the safety requirements Indian EV battery packs are tested and certified against. Traceability does not replace certification, but it supplies the evidence behind it: the cell lot, welding parameters, insulation resistance result and thermal check belonging to each pack.

The EU Battery Regulation requires a digital battery passport carrying chemistry, capacity, carbon footprint, origin and end-of-life data, accessible through a QR code on the pack. Indian makers exporting to Europe will need it, and we generate that view from records you already capture.

Yes. We integrate with SAP, Oracle, Navision and Tally for batch and despatch data, and with MES, welders, EOL testers and BMS flashing tools at the line. Where a tester exposes only a log file, we build that interface.

Yes. On-premise, private cloud and hybrid deployments are all supported. Many pack makers keep build genealogy inside the plant while exposing only the passport and warranty views externally, and the line keeps capturing when connectivity drops.

The Battery Waste Management Rules notified by CPCB place extended producer responsibility obligations on producers. The system holds pack chemistry, capacity and state-of-health data, records handover to a registered recycler, and produces the documentation EPR reporting requires.

A single pack line is typically live within eight to fourteen weeks of requirement sign-off, depending on how many testers and tools need integration and how quickly scanner hardware arrives. Further lines follow in phases.

Support runs under an agreed arrangement covering defined response times by severity, preventive maintenance of scanners and station hardware, integration troubleshooting when a tester or ERP interface changes, and enhancement requests.