LPG & Industrial Gas Cylinder Tracking System
Cylinders are expensive assets that spend most of their life outside your gate, with distributors and customers. We build the lpg cylinder tracking system that gives each cylinder a permanent identity, follows it through filling, despatch, delivery and return, and refuses to release one whose statutory test has fallen due.
Permanent Cylinder Identity
Barcode plates, RFID collars or direct marking selected to survive filling, transport and repeated rough handling.
Test Due Date Enforcement
Cylinders past their statutory hydrostatic test date are blocked at the filling carousel, not caught later.
Float and Loss Control
Distributor and customer holdings reconciled continuously so cylinder loss becomes visible while it is still recoverable.
Filling-to-Return Visibility
Track filling, loading, delivery, customer custody, empty return and reconciliation against every cylinder.
Our LPG & Industrial Cylinder Tracking System
A cylinder traceability capability spanning identification, filling plant operations, statutory compliance, distribution custody and float reconciliation, engineered for Indian bottling, industrial and medical gas operations.
Key Capabilities:
Key Capabilities:
Key Capabilities:
Key Capabilities:
Technologies That Power Our Solutions
Identification and capture technologies selected against filling speed, cylinder surface condition and the handling a cylinder actually receives in the field.
Applications:
Applications:
Applications:
Applications:
Industry Success Stories
Representative outcomes from LPG bottling and industrial gas deployments. All figures are indicative ranges and must be confirmed against your own baseline before publication.
Results Achieved:
Results Achieved:
Results Achieved:
Key Performance Indicators
Measures a plant manager, a distribution head and a safety officer can each hold the system to, agreed before deployment.
How We Deliver
One plant and one distribution territory first, so read rates are proven before mass rollout.
Why Choose Our LPG & Industrial Cylinder Tracking System?
Why bottling plants and gas distributors choose an engineered tracking system over registers and manual challans.
Frequently Asked Questions (FAQs)
An LPG cylinder tracking system gives every cylinder a permanent unique identity - a barcode plate, RFID collar or direct marking - and records each event in its life against that identity: filling weight, leak and quality checks, despatch, delivery to a distributor or customer, empty return, statutory hydrostatic testing, valve replacement and eventual condemnation. It lets an operator state where any cylinder is and when its next test falls due.
No. We are a custom solution development and systems integration company. The system is scoped through a requirement study of your filling plant, distribution structure and compliance obligations, then engineered for your operation.
The due date is calculated per cylinder from its manufacture or last test date and the retest interval applicable under the Gas Cylinders Rules administered by PESO. Cylinders that are due or overdue are blocked at the filling carousel.
Yes. On-premise, private cloud and hybrid deployments are all supported. Bottling plants often keep filling and compliance data inside the plant network, with distributor and delivery data synchronised to a cloud instance for field access.
Yes. Tags, plates, marking equipment, handheld readers, fixed RFID portals at loading bays, antennas and mobile devices are all scoped, supplied, installed and supported as part of the project. Whether a barcode plate, RFID collar or dot peen marking suits your cylinders is settled by trials first.
Yes. We interface with carousel controllers, check scales and leak test stations so fill weight, underfill or overfill rejection and quality checkpoints attach automatically to the cylinder number rather than a separate shift log.
Yes. SAP, Oracle, Tally, Navision and in-house distribution systems are within scope. Despatch, delivery, empty return and customer holding data flow both ways, which also supports rental billing based on evidenced custody days.
Manufacturing lot, valve lot and test history are held on the cylinder master. When a lot has to be recalled, the system lists every affected cylinder with its current custody, so holders can be contacted the same day.
A pilot covering one filling carousel and one distribution territory is typically live within eight to twelve weeks of requirement sign-off. The full tagging programme runs alongside rollout and depends on float size.
Support runs under an annual maintenance contract covering defined response times by severity, maintenance of readers, portals and marking equipment, replacement of damaged tags, software updates, and training for new distributor staff.