OEE Monitoring & Downtime Tracking System

OEE monitoring software measures Overall Equipment Effectiveness using Availability, Performance and Quality. It collects machine run, stop and production count signals, captures downtime reasons and shows OEE by machine, shift, operator and part number.

It is built for you. We are a custom solution development company rather than a SaaS vendor. Every implementation starts with a machine audit and requirement study, followed by connectivity architecture, OEE calculations and dashboards designed around your plant.

Yes. Older machines can be connected using retrofit sensors such as proximity switches, current clamps, vibration sensors and cycle switches to derive machine run states and production counts.

Yes. Edge gateways, retrofit sensors, shop-floor tablets, Andon towers and display screens can be scoped, supplied, installed and commissioned as part of the solution.

Downtime is detected automatically from machine signals. The operator only needs to select the appropriate reason from a short two-level reason tree using a shop-floor tablet or display.

Yes. The solution can integrate with SAP, Oracle, Microsoft Dynamics, Navision, Tally, in-house MES platforms and planning systems to exchange work orders, part numbers, cycle times and production information.

Yes. On-premise, private cloud and hybrid deployments are supported. Edge gateways can continue recording machine events locally even when the external network is unavailable.

A single-line pilot is typically planned within six to ten weeks after requirement sign-off. The final timeline depends on the number of machines, controller types, connectivity requirements and retrofit sensor requirements.

The system reads machine information from the controller or additional sensors without writing to machine control logic or modifying safety circuits. Where PLC access is restricted, a separate sensing method can be used.

The solution moves into an agreed support arrangement covering response times, preventive maintenance, gateway and sensor support, hardware replacement, dashboard changes and reason-code updates.